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Post by wazzbo on Mar 28, 2016 19:29:28 GMT
You`ve done a good job Paul, We just need a set of results for the later bikes now, and the 250`s?
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Post by wazzbo on Mar 28, 2016 19:51:53 GMT
Are these readings from cold engines Paul?
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Post by Deleted on Mar 28, 2016 20:22:44 GMT
Yes Dave, YHV at ambient 13 degrees and FWF at 15 degrees. Honda did not specify a temperature to do the tests at.
Copper has a positive temperature coefficient- so we would expect around a 4% increase on these numbers for every 10 degree rise- so these generators would move further into the acceptable zone at engine temps....
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Post by mik25nik on Mar 30, 2016 19:32:26 GMT
Hi MikeF
Package arrived today, not had time to get to bike yet been busy fitting double glazing.
I have read the article put up by GordyBrock (Removing a Stator) just need to find a bolt to pull it off the key, read somewhere that a filter bolt will fit so I will have a rummage around tomorrow or just take one from a 250 engine.
I will get back to you when I have something to report
Again many thanks
Regards Mike
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Post by speedshop on Mar 31, 2016 17:19:06 GMT
Hello guys. I'd just like to conform a few things. Firstly our CDi units are all made in our own workshops, you can come and meet the team an watch them actually being built. We do play with the timing curves, sometimes for performance sometimes because the original was terrible. It was during the months of painstaking work in the early days of the company to reformulate CDi units that we found how far we can push the timing about.
These old magneto based electronic ignitions do throw up some very odd faults. It is a fact that many people have only a basic understanding of how they do work and get upset if they buy a new CDi unit and it doesn't fix the problem, or worse gives a new set of faults. The fact is you have to have a lot of experience and knowledge to trouble shoot these systems. Not going through a logical test procedure is likely to lead to more problems rather than a fix. If you now have a new CDi and still have problems, its not likely to the new CDi! The 30 year or older electrical system on the bike is the most logical place to continue your search.
As to the very early comment on this thread that we don't help people, thats simply not true. I cannot sit on line all day just to answer questions that much is true. What we have done is got to the bottom of these system and published testing guides for some. We've actually helped our competitors in doing so. We hold all the information on file and will point you in the right direction if people ring or better e-mail with their test figures. Also we are training three youngsters how to do the electronics and wind parts and apply this knowledge to fix these systems. That hopefully will lead to these systems to be repairable long after I retire! One is also at college studying (funded by my company) so I think we do more than most to help!
This isn't a rant (lots of smiley faces) But if you ring me after buying a part from us, one which we know has an excellent track record, after not having done proper troubleshooting, you are likely to be told to check the rest of the system. Its not a get out, its that we want to help you get your bike running. In buying a new CDi you have ruled out the CDi so the problem is likely to be elsewhere. We do have a very accurate set of figures for these bikes - here Honda again were not helpful in giving a wide range of values. We will even talk to your local bike shop if they are getting bogged down in these ignition systems. I know of two CB400s and 3 SR500s that we have saved from being broken up as we looked at the ignition and fixed a problem that others could not!
One quick up-date Luke has worked out a repair scheme for the CB400 high speed pick-up, thats the one in the centre buried in black resin. Another part of the generator is now repairable, we are still working the low speed pick-up set.
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Post by speedshop on Mar 31, 2016 18:29:43 GMT
Honda did not specify a temperature to do the tests at. Yes they did, 20 degrees C - its somewhere in the pre-amble of the manual if its not with the procedure. There are some great on line calculators for working out the temperature/resistance correction. That said they only have a certain degree of accuracy. Never use them for correcting a reading from a hot engine for example, just to correct an ambient 'soaked' engine temp (one that been at ambient for many hours) where ambient is more than 5 degrees away from 20 C.
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Post by Deleted on Mar 31, 2016 20:50:34 GMT
Nice to see you back and commenting! I agree with most of your post- I'm concious- as I have said before- that no-one else seems to be supporting these curious ignition systems, so more power to you. I do however think you make a rod for your own back by supplying CDI's to fit to systems that may have a combination of faults- and also where those other faults could fry your new part. I personally don't think bikeshops are any more geared up to troubleshoot these ignitions than anyone else is my experience. Hence my suggestion that you take the whole lot and test it- then you and the customer should be confident all is fixed? Looking forward to any figures you have for good readings for the 400 generator and how they compare with mine? And please don't be a stranger!
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Post by Deleted on Mar 31, 2016 21:02:46 GMT
Honda did not specify a temperature to do the tests at. Yes they did, 20 degrees C - its somewhere in the pre-amble of the manual if its not with the procedure. There are some great on line calculators for working out the temperature/resistance correction. That said they only have a certain degree of accuracy. Never use them for correcting a reading from a hot engine for example, just to correct an ambient 'soaked' engine temp (one that been at ambient for many hours) where ambient is more than 5 degrees away from 20 C. I never found any reference to a reference temperature with regard to ignition or charging systems in the official Honda Euro manual for the 250/400T, 250/400N, 250/400NA and CM400 models? Was it in later manuals? Can you point me at the statement- do you have the page number? Rather I thought the 20 degrees was an assumption made because most resistivity tables available quote values referenced to a standard 20 degrees. And from that and looking at the rather wide Honda figures that they assumed bikes in for servicing would have wildly varying temperatures. Yes, the calcs using the temperature coefficients have always stated they are linear in only a small range....
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Post by Deleted on Mar 31, 2016 21:38:35 GMT
As to the very early comment on this thread that we don't help people, thats simply not true. I cannot sit on line all day just to answer questions that much is true. We were not asking that.....just a response - ten minutes of your time in six months would have been good. But you have now responded and I am sure a lot of members are appreciative of this....thanks.
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Post by mik25nik on Apr 1, 2016 8:43:24 GMT
Hi All
Just an update on the above,
The bike now runs like a sewing machine. I bought a s/unit from Ebay which did not work either. MikeF loaned me a Stator which I fitted yesterday.
I can now confirm that the original diagnosis by Rex's was pretty much on the ball, as with MikeF's both the s/hand unit and Rex.s unit both work just great. It still beats me how it ran at all with the 250 cdi.
I have contacted Rex's and informed him of the success and a result I am sending him my stator for repair.
Thanks for all contributor to this item much of the info over my head but still a lively issue
The oil filter bolt will pull the flywheel off the stator!
Regards
Mike
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Post by speedshop on May 14, 2016 7:54:04 GMT
I think I now have a good set of results to indicate a good 400 generator. Or at least the early type fitted to the early kickers. I tested YHV's generator today and the results are very, very close to the resistances I obtained from FWF. These bikes are some 3000 bikes apart, so there seems to have been some consistency in production. And the numbers are at the bottom of Honda's specified ranges. I would agree with these figures
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