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Post by bojer on Aug 7, 2019 17:28:15 GMT
Today I finally got out the last of the head bolts , two had snapped off and two would not pull through the barrel so had to be sawn off . I had to weld a niut on the stub of the bolt three times before it came free , though TBH that reflects on my welding as much as how seized it was ..... Instead of the rubber sleeves as used on the SDs the 350 uses stainless sleeves - after a few years of corrosion on my bike they get jammed up and would not pull up through the head .
When I originally "wisely" bought this 350 I thought it'd be the normal get a stored bike going episode , fuel system clean , new battery etc - this was not to be !
I found the swingingarm had rusted through , very tidy replacement sourced from Germany for that then when I got it running the camchain was very noisy . As the front engine mounting bolt seems reluctant to come out I decided to fit a split camchain but to take the head off so I could grind in the valves and check tensioners for wear etc . If I'd have known the hassles I would have left alone .
Still with the final bolt out now I'm hoping to start re building rather than taking apart at my usuall sloth like pace . Not knowing when to stop I have stripped the frame of everything except forks and engine for a general clean/tidy .
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Deleted
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Post by Deleted on Aug 8, 2019 4:30:06 GMT
Kin 'ell Boje......respect to you for the perseverance.
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Post by bojer on Aug 8, 2019 7:23:32 GMT
TBH Fungo , having also "gained" another CL350 and a GSX750F I was close to cutting it up and putting it in the wheelie bin ! I'd bought a few bits for it though so thought I'd carry on but it has been the hardest engine I've taken apart ever I think , had to fight it all the way .
Getting there
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Post by buster on Aug 8, 2019 11:45:45 GMT
I feel your pain, had a very similar story with my 450 nighthawk engine, seized studs, wouldnt pull through the barrels then really had to have a blitz on the corrosion in the stud holes in the barrels. I found that a set of boiler cleaning brushes (£16 from toolstation) were great for that job, especially when you use the stainless one in a battery drill.
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